MultiUse systems

About this product

Processing a wide range of pharmaceutical and biotech products Flexible and efficient sterile filling with MultiUse systems As a pharmaceutical manufacturer, you process a wide range of active ingredients and packaging materials, from liquid and viscous to high-potency, in syringes, vials or cartridges. We have launched OPTIMA MultiUse to give you total flexibility for all your filling needs. The system profile covers all your applications from product and process development in R&D to clinical trials and commercial production - quickly and economically. Filling flexibility – with MultiUse systems from OPTIMA The pharmaceuticals market is diverse and fast-paced. Your production will stay on track with MultiUse systems from Optima Pharma: You can process different batch sizes, packaging and containers flexibly and cost-effectively. The system covers all performance requirements. It is designed to handle different product characteristics including liquid, viscous and freeze-dried products. As a turnkey partner we integrate all process steps upon request, including isolators and freeze dryers. And with our CSPE process, we get your MultiUse system up and running in record time. CSPE means „Comprehensive Scientific Process Engineering“ and it speeds up your system's development and assembly. Select total flexibility for your sterile filling process - with the Optima MultiUse system. Score with OPTIMA pharma Many reasons - one partner Multiple packaging materials and containers Filling syringes, vials, and cartridges into nests, trays, or bulk Multiple products and active ingredients You can process products from liquid to high viscosity and high potency Maximum flexibility Fast format changes, smart use of robotic systems Minimal product loss With smart technologies and in-process controls Turnkey integration Isolator, Ready-To-Use (RTU), Bulk and Lyo path are easily integrated Absolute safety Wide range of inspection and in-process-controls, no glass-to-glass-contact Turnkey solution for maximum flexibility with one system 1. Bulk path Vials that are not pre-sterilized arrive at the dosing station from the washing machine and the sterilization tunnel. 2. Ready-To-Use path Pre-sterilized syringes, cartridges and vials in nests or trays arrive at the same filling station using the RTU path. 3. Freeze-drying Can be integrated and completed with a crimping station. 4. Isolator Optional for all process steps. 5. iFAT In order to perform the integrated Factory Acceptance Test, we assemble your entire system on our premises and perform cycle development. This ensures a safe production start in record time. Many possibilities – one system To ensure handling of all your products and containers using a MultiUse system, we focus on total flexibility, starting with the design stage: Multiple processing options mean maximum variability. The CSPE engineering process is particularly beneficial when combining processes that are different. See for yourself. For R&D, clinical studies or commercial production The MultiUse portfolio for your complete production life cycle Cover all your applications and performance requirements with our MultiUse portfolio: From R&D product and process developments to clinical trial phases, for small, medium and large batch sizes. This means identical functions and validated processes scaled and applied for any application and output. Maximum flexibility, filling accuracy, and product yield always remain consistent. MultiUse Lab System The laboratory solution For trials, stabilization tests and more: The MultiUse version used in laboratories is designed to handle batch sizes up to 2,000 objects. This reduces the burden on your production equipment and simplifies the development. The footprint remains minimal, even with an integrated isolator. Good to know: All processes developed can be transferred on a 1:1 basis to a larger MultiUse production line. MultiUse systems for medium-sized outputs The all-round system From filling in clinical trials to commercial production: With the MultiUse system for medium-sized outputs, you can flexibly meet all application requirements. The MultiUse system for high-output The high-performance solution The dynamic pharma market is increasingly demanding high-performance multi-use solutions. The new generation of Optima systems meet this demand by combining ten-digit outputs with the signature concept of single processing with an output of up to 24,000 containers per hour. Filling flexibility 100% packaging adaptability Enjoy the unlimited flexibility of filling on a single system: You can process different packaging materials including syringes, vials or cartridges, in bulk or RTU ("Ready To Use") in tubs and trays, efficiently and virtually with no format parts. You also have maximum flexibility with processing paths. For instance, you can integrate parallel paths for RTU and bulk containers or for liquid and freeze-dried products. Benefits: The smart format part concept speeds-up size part changes Various processing paths integrated into one machine Say goodbye to product loss Technologies maximize your yield Numerous technologies have been designed to maximize your product yield, from re-dosing and re-stoppering to re-capping and 100% process control. Benefit: Smart functions minimize product losses and save costs Automated MultiUse systems Robotic support Robotics and kinematics interacting make your system more flexible and minimize operator involvement. One example is a fully-automated, format part-free linear transport. Treating your containers gently and preventing glass-to-glass contact. Robotic systems also take an active role in de-nesting and inserting containers. Benefits: No glass-to-glass-contact Gentle material handling Format part-free transport In-process controls Built-in protection Safety is paramount for aseptic filling. Therefore, a large number of safety checks and inspection equipment monitors your production processes and products. For example, a sensor will check the syringe stopper height while a camera checks if the vials are correctly crimped. Benefit: Built-in controls ensure process and product safety Technologies for process safety Playing it safe with digital technology Digital technologies simplify the operation of your multi-purpose system and maximize your production process safety. For instance, augmented reality glasses can assist your operators. Select from digital tools for operation, production data management, maintenance and knowledge transfer. Benefits: Digital technologies increase safety and simplify operations Choice of tools to meet the challenges of pharmaceutical production MultiUse for high potency drugs Processing highly effective products Optima's MultiUse systems can process even highly potent products. Machines and isolators are designed to handle these valuable pharmaceuticals. In addition, the systems ensure the safety of your personnel and your highly potent active ingredients during production. Benefit: Maximum safety for operators and pharmaceuticals Bubble-free cartridge filling 100% bubble-free The system's optimized technology fills cartridges 100% air bubble free using a multi-step filling process that works in tandem with vacuum stopper insertion. Stoppers, required for cartridges and used for pen injection, must be placed precisely. Benefits: Air bubble free filling of cartridges Increased user safety MultiUse success model: When are integrated portfolios used? Optima MultiUse systems are used around the world - by start-up companies, CDMOs and pharmaceutical manufacturers. They are all impressed by the flexible, efficient system concept. Even expensive, special products can be filled in a range of different delivery formats. What will it take to convince you of the benefits of the integrated portfolio?